Introduction
Traditional filtration, washing and drying equipment has limitations such as residual materials, leakage, low drying efficiency, inability to crystallize, and manual intervention. The New Type Turnover Filtering and Drying Machine, through technological innovation, not only simplifies the design, but also the original The reaction crystallization function is added to the equipment, which can replace the original crystallization reaction kettle, and truly realize the reaction crystallization, filtration, washing and drying integrated machine.
At the same time, it solves a series of problems such as large residue, low drying efficiency, and leakage of traditional filtering, washing and drying equipment, thereby improving the quality of production drugs, improving efficiency, increasing the yield of materials, reducing waste, and technically It is a big breakthrough.
1. The internal design of the equipment is simplified, the hydraulic system is eliminated, and all are driven by motors, realizing a dynamic production process;
2. Its design concept integrates the technical characteristics of traditional filter washing and drying equipment, single cone equipment and double cone equipment, and a subversive design formed by integrating technical advantages;
3. The mixing shaft does not need to pass through the heat medium, and the horizontal station is used for drying, and the drying efficiency can be increased by 30% to 50% under the same conditions;
4. The discharge port is designed at the upper seal head to ensure complete discharge and complete sealing after discharge;
5. The material trap is eliminated to ensure the effect of CIP/SIP and reduce cross contamination.
New Type Turnover Filtering and Drying Machine Feature:
Through scientific and reasonable design concepts and actual operation of the project, the new flip-type filter washing and drying equipment has significant advantages such as low investment cost, low operating cost, process dynamic production, less material residue, high drying efficiency, thorough cleaning and sterilization, etc.
1. High drying efficiency
The new type of reversing filter, washing and drying equipment is automatically controlled by PLC when drying materials, and it is turned to an approximate horizontal position to perform the drying function. The stirring paddle moves up and down and forwards and backwards to allow the materials to fully contact the cylinder wall and dry quickly
2. The material is discharged completely without residue
The new type of reversing filter, washing and drying equipment is automatically controlled by PLC when discharging, and it is turned to an almost inverted position. The stirring paddle moves up and down and forwards and backwards. The material is discharged quickly under the action of gravity and the stirring paddle.
3. Able to ensure drug consistency
Through technological innovation, the new inverted filter, washing and drying equipment has changed the original production mode, improved product quality, and is more in line with laws and regulations and industry development trends; its equipment has fewer residues and will not affect product quality between batches when repeated production Consistency
Technical Parameter
New Type Turnover Filtering and Drying Machine | Design pressure and temperature of tank body | filter area(m2) | Cake thickness(mm) | Maximum dry powder quantity(kg) | Agitator | Dimensions | Weight | ||||||
Model | Effective volume (L) | Maximum cake volume(L) |
| speed of revolution(RPM) | Lifting Height (mm) | Length(mm) | Width(mm) | Height(mm) | (kg) | ||||
SR-350 | 47 | 6.25 | 350 | 0.1-0.3MPa -10-143℃ | 0.09 | 65 | 2.5 | 1.5/14.6 | 65 | 1900 | 1600 | 2200 | 1500 |
SR-450 | 80 | 15 | 450 | 0.12 | 100 | 6 | 1.5/14.6 | 100 | 3100 | 2420 | 2780 | 1750 | |
SR-650 | 160 | 66 | 650 | 0.28 | 200 | 25 | 1.5/14.6 | 200 | 3150 | 2750 | 3000 | 2300 | |
SR-950 | 500 | 250 | 950 | 0.65 | 350 | 90 | 1.5/14.6 | 350 | 3600 | 3300 | 3500 | 2900 | |
SR-1250 | 1100 | 500 | 1250 | 1.15 | 400 | 180 | 1.5/14.6 | 400 | 3880 | 3600 | 4200 | 3700 | |
SR-1600 | 2500 | 800 | 1600 | 1.88 | 400 | 300 | 1.5/14.6 | 400 | 4730 | 4750 | 5080 | 8000 | |
SR-2100 | 4300 | 1550 | 2100 | 3.29 | 450 | 540 | 1.5/14.6 | 450 | 5320 | 4990 | 5550 | 11500 |