Advanced device and design principle of the flash dryer

- Nov 30, 2018-

With the continuous innovation of the development of industrial equipment in China, the dryer industry is constantly innovating, with the rapid rotating flash drying equipment as a breakthrough. On the basis of introducing advanced technology from home and abroad, SXG series fast rotating flash dryer has advanced technology, reasonable design and compact structure. It will dry, pulverize and screen in one time, reduce process, save energy and have no environmental pollution. The performance of the whole machine has reached the advanced level at home and abroad. Flash dryers are widely used to dry food materials such as soy protein, gelatinized starch and wheat starch.

The new flash dryer adopts a variety of advanced devices, such as a variety of feeding devices, so that the feeding is continuously stable, the bridging phenomenon does not occur in the feeding process; the special cooling device is adopted at the bottom of the dryer to avoid the material in the high temperature region at the bottom. Sticky wall and deterioration phenomenon; special air pressure sealing device and bearing cooling device are used to effectively extend the service life of the transmission part; special air separation device is adopted to reduce the resistance of the equipment and effectively provide the treatment air volume of the dryer; There are grading ring and swirling sheet, which can adjust the fineness and final moisture of the material; use the stirring and pulverizing device to produce strong shearing, blowing and rotating effects on the material; use air filter, cyclone separator, bag filter, etc. Effectively remove dust and avoid environmental and material pollution. The device has strong mass transfer heat transfer, high production intensity, short drying time and short material residence time. The hot air of the flash dryer enters the stirring and pulverizing drying chamber from the bottom of the dryer at a suitable spraying speed by the inlet pipe, which produces strong shearing, blowing and rotating effects on the material, so the material is subjected to centrifugation, shearing, collision and friction. The fractionation is micronized, which enhances mass transfer heat transfer. At the bottom of the dryer, the larger and drier pellets are mechanically broken by the action of the agitator. The particles with lower moisture content and smaller particle size are entrained by the swirling gas stream and further dried during the ascending process. Since the gas-solid two phases are rotating, the solid phase inertia is greater than the gas phase, and the relative velocity between the solid and gas phases is large, and the mass transfer heat transfer between the two phases is enhanced, so the flash dryer has high production intensity.

The flash dryer is mainly composed of an air inlet system, a heating system, a feeding system, a drying host, a receiving dust removal system, an exhaust system, and a control system. During operation, the wet material enters the drying chamber by the screw feeder, and the material meets the hot air rotating at high speed in the drying chamber, and the fine powder material is moved by the hot air to the upper end of the drying chamber, and the material that cannot be taken falls at the bottom of the drying chamber. It is broken by the crushing device at the bottom, the material is quickly dispersed, and the contact area between the material and the hot air is rapidly increased. Under the action of centrifugal force (with a classification device at the top), the product that reaches the degree of dryness and a certain degree of fineness is blown out of the classifying device, and the material is quickly dried in the process.